Kawasaki EN450 & 500 Twins (Ltd Vulcan) 1985 - 2004 Repair by Alan Ahlstrand John Haynes

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By Alan Ahlstrand John Haynes

Haynes bargains the easiest assurance for vehicles, vans, vehicles, SUVs and bikes out there at the present time. every one guide includes effortless to stick to step by step directions associated with countless numbers of pictures and illustrations. integrated in each guide: troubleshooting part to aid determine particular difficulties; suggestions that provide worthy brief cuts to make the activity more straightforward and cast off the necessity for specific instruments; notes, cautions and warnings for the house mechanic; colour spark plug prognosis and a simple to exploit index. This owner’s workshop guide covers: united kingdom EN450A 454cc eighty five – ninety; united states EN450A 454 Ltd 454cc eighty five – ninety; united kingdom EN500A 498cc ninety – ninety three; and united states EN500A Vulcan 498cc ninety – ninety three.

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Additional info for Kawasaki EN450 & 500 Twins (Ltd Vulcan) 1985 - 2004 Repair Manual 2053 (Haynes Manuals)

Sample text

Note: On EN450 models. fit the spring's smell-diameter end downwards, BJld on EN500 models fit the widely spaced coils downwards. Install the cap plug. push it down against the spring pressure, Install the retaining ring and release the cap plug. 10 TIghten the fork tube pioch bolts to the torque listed in the Chaptar 6 Specifications. " Repeat the procedure to the other fork. Note that it Is essential that the all quantity and level is Identical in each fork. 12 II you're working on a 1985 through 1988 EN450 model, adJust the air pressure In the front forkS (see Chapt9l' 7).

4 Snap the throttle open and shut a few times. then recheck the Idle speed. If necessary, repeat the adjustment procedure. 5 If a smooth: steady idle can't be achieved. the fueVair ml:dure may be incorrect. Refer to Chapter 4 for additional carburetor information. 9 and 19. 13 Warning : GBsoline (petrol) is extremely flammable. so tak9 extra precautions when you work on Bny part of the fuel system. Don" smoke or allow open flames or bare light bulbs near the work atea, and don', worlr in a garage where a natural gas-type appliance (such as 8 water heater or clothes dryer) Is present.

Should be periodically checked for proper tightness. 2 Pay particular attention to the following : Steering head bearings - check and adjustment 2 To check the bearings, place the motOl'cycle on the centerstand and block Ihe machine so the front wheel is raised off the ground. 3 Point the wheel straight ahead and slowly move the handlebars from side-Io-slde. Denis or roughness in the bearing races will be fell and the bars will nol move smooth ly. 4 Nexl, grasp the fork legs and try to move the wheel forward and backward .

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