Flexible Manufacturing System by H.K. Shivanand, M.M. Benal, V. Koti

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By H.K. Shivanand, M.M. Benal, V. Koti

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The host of FMS can organize the manufacture of a wide range of various piece parts within the given primary equipments manufacturing capabilities. The machines have a finite capacity for any particular period in which production is to be followed or planned. A subset of the total live piece part mix is manufactured simultaneously in the system. As the piece parts drop out of the system more piece parts of the planned live mix can enter the system at the load and unload stations, thus the FMS is constantly fed with new work.

Manufacturing: n Reduction of part steps and associative costs and time. n Improve estimation of machine tool requirements. n Improve quality and communication. 3. Manufacturing Engineering: n Standardization of routings. n Use of common tooling and avoidance of new tooling. n Reduced tools and fixtures to be used. 4. Production Control: n Reduced in process inventory. n Easier location of production difficulties. n Improved equipment monitoring and scheduling. 5. Quality Control: n Improved opportunities for controlling quality at source.

Reduction in Material bundling Reduction in Scrap and Rework Reduction in Setup time and machine down time Reduction in direct and indirect labor. 11 JIT IMPLEMENTATION Successful implementation of JIT requires a number of important decisions to be made. These include 1. What do we start with? 2. Where do we start? 3. Who should do it? 1 Introduction The purpose of this report is to explain what a Kanban system is, how it works, and how it can be implemented. The theory will then be applied to the “Stirling Engine” Manufacturing Cell and a suggestion for implementation is to be proposed.

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